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LOTO Specialist

Job description

Job Title: Lockout/Tagout (LOTO) Technician

Introduction
Join a world-class biopharmaceutical manufacturing organization dedicated to safety, precision, and operational excellence. As a Lockout/Tagout (LOTO) Technician, you will play a critical role in ensuring the safety of personnel and compliance with OSHA and site-specific energy control requirements.
This position is responsible for creating, reviewing, and executing complex lockout/tagout plans to isolate hazardous energy sources, prevent accidental equipment energization, and protect employees performing maintenance and service activities.

This Role Will Offer You
  • The opportunity to directly influence site safety and compliance
  • Hands-on work with complex systems in a regulated, high-performance environment
  • Collaboration with cross-functional teams across Maintenance, Utilities, and Operations
  • Exposure to a wide range of mechanical, electrical, and process systems
  • Competitive compensation, comprehensive benefits, and opportunities for career growth

You Will Be Responsible For
  • Performing field lockouts and tagouts on process, utility, and movable equipment, including Elastomer Changeout (ECO) systems
  • Creating and reviewing LOTO plans and documentation packets to support field activities
  • Conducting inspections, verifications, and audits of LOTO activities for accuracy and compliance
  • Supporting tool certification and maintenance of LOTO equipment and devices
  • Walking down systems with contractors and operations personnel to confirm energy isolation points
  • Applying locks and tags, obtaining necessary signatures, and securing lock boxes in compliance with site procedures
  • Identifying and assessing all hazardous energy sources including electrical, mechanical, hydraulic, pneumatic, chemical, and thermal energy
  • Serving as a site point of contact for OSHA and safety-related questions specific to lockout/tagout programs
  • Maintaining documentation and records to ensure traceability and compliance with regulatory and internal safety standards
  • Promoting and maintaining a strong safety culture through communication and example
  • Performing other related duties as assigned by the LOTO Supervisor

You Will Bring the Following
Minimum Education & Experience
  • High School Diploma or GED
  • Minimum 1 year of experience in engineering technology, maintenance, manufacturing, or utilities
  • Proficiency in Microsoft Office Suite and Computerized Maintenance Management Systems (CMMS)
  • Ability to read and interpret P&IDs, PFDs, and electrical schematics
  • General knowledge of process systems and energy isolation methods
  • Equivalent military training or experience may be considered
Preferred Education & Experience
  • Associate degree in Mechanical, Electrical, Industrial Engineering, or Industrial Technology
  • Previous experience in a cGMP manufacturing facility
  • Experience developing or supporting a LOTO program in biotechnology or pharmaceutical operations
  • Familiarity with Brady Link 360 Process Plus or similar LOTO management systems
  • Experience working with 480V systems (24V and 280V also relevant)
Certifications (Preferred)
  • OSHA 10 or OSHA 30 General Industry Safety Certification

Knowledge, Skills, and Abilities
  • Strong understanding of hazardous energy isolation principles and safety procedures
  • Ability to use and maintain appropriate personal protective equipment (PPE)
  • Skilled in identifying, evaluating, and isolating energy sources across multiple system types
  • Proficiency in interpreting P&IDs, PFDs, and electrical schematics
  • Experience with field verification and documentation of energy isolation points
  • Detail-oriented with strong communication, teamwork, and documentation skills
  • Commitment to maintaining a safety-first mindset and ensuring compliance with OSHA and internal policies

Decision-Making & Scope
  • Works on moderately complex assignments requiring independent judgment and analysis
  • Applies learned techniques and standard procedures to evaluate systems and ensure safe work conditions
  • Determines methods and procedures for isolating hazardous energy sources
  • Receives general instructions on new assignments; operates with minimal supervision once trained

Scope, Impact, and Influence
  • Plays a key role in site safety and compliance, ensuring safe maintenance and servicing activities
  • Collaborates closely with Maintenance, Engineering, EHS, and Operations teams
  • Prevents hazardous energy incidents through rigorous application of LOTO procedures and documentation
  • Promotes a culture of safety and accountability throughout the organization

Physical Requirements
  • Ability to ascend/descend ladders, scaffolding, and ramps
  • Capable of standing or sitting for extended periods (up to 60–240 minutes)
  • Able to lift, push, or pull up to 33 lbs
  • Performs repetitive hand, wrist, and finger motions
  • Requires corrected 20/20 vision and ability to distinguish colors
  • Must be able to hear and respond to audible cues
  • May require use of hearing protection and participation in a hearing conservation program
  • May work in confined or elevated spaces (>4 feet)
  • May require respiratory protection, depending on assigned duties

Working Environment
  • Work performed in mechanical, utility, and production spaces
  • May involve outdoor elements (precipitation, wind, temperature variations)
  • Includes work in warm, cold, or enclosed environments
  • Involves regular interaction with energized systems under strict procedural control